Physiological responses of heart rate and blood pressure to order-picking in deep cold

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WEITER LESEN
Karsten Kluth and Helmut Strasser
           Ergonomics Division , University of Siegen

                                            Physiological responses of heart rate and
                                            blood pressure to order-picking in deep cold
                                            • Work Physiological Field Study • Severe Cold Exposure • Heart Rate • Blood Pressure
                                            • Manual Material Handling

           Summary                                                                  Réaction physiologique de la fréquence cardiaque du
                                                                                    coeur et de la tension artérielle sur un échan-tillon de
           Storing and manual handling of groceries in cold stores requi-           personnes travaillant à des températures inférieures
           res human work at a constant temperature of at least -24°C.              à 0 degré
           Depending on the climatic environment and the physical
           activities demanded, and even with optimal cold-protective               • Champ d’étude du travail physiologique • astreinte due
           clothing, employees can work only for a limited amount of                au froid • fréquence cardiaque • pression sanguine • ma-
           time in the extreme cold, followed by warming-up periods in              nutention de charges
           suitable recreation rooms. But there is a lack of ergonomically
           approved human-compatible work-rest-schemes. Therefore,                  Résumé
           the physiological responses of heart rate and blood pressure
           were analyzed in a field study carried out in an industrial              Le stockage et la manutention de produits alimentaires dans
           cold-storage depot. The results show strong interindividual              des entrepôts réfrigérés exigent une exécution du travail à
           variations for both the reference level of the physiological             une température constante d’au moins -24 °C. En fonction de
           parameters and for the work-related and cold-exposure-related            l’environnement climatique, de l’activité physique exigée, mais
           responses.                                                               aussi de l’efficacité des vêtements protecteurs contre le froid, le
                                                                                    travailleur ne peut être actif que pour des durées limitées dans
           Practical Relevance                                                      des froids extrêmes. Celles-ci doivent être suivies de périodes
                                                                                    de réchauffement dans des chambres de repos confortables.
           Recommendations for tolerability of different cold exposures             Néanmoins, il n’existe pas aujourd’hui de critères ergonomiques
           and the design of cold-protective clothing which, at present,            reconnus et adaptés pour ces chambres de repos. Par conséquent,
           can be found in standards, rules and regulations, as well as             les réponses physiologiques de la fréquence cardiaque et de la
           in the requirements of the Occupational Health and Safety                tension artérielle ont été analysées au travers d’une étude réalisée
           Act, seem to be useful and very exact. Additionally, there is            dans un entrepôt industriel réfrigéré. Les résultats montrent de
           a controver-sial discussion about these recommendations and              fortes variations interindividuelles pour le niveau de référence
           standards in the scientific literature because present knowledge         des paramètres physiologiques et pour les réponses liées au
           about the impact of such limiting zones on stress and strain in          travail et celles relatives à l’exposition au froid.
           occupational medicine and ergonomics is not secured. This
           deficiency needs to be ameliorated, primarily in order to create         Importance pratique
           preventive occupational health and safety and, ultimately, also
           to increase the efficiency of the work process.                          Il y a une discussion controversée dans la littérature scientifique
                                                                                    parce que les connaissances actuelles au sujet de l'impact de
                                                                                    telles zones de froid sur la tension et le stress n’est pas fixée par
                                                                                    la médecine du travail et l'ergonomie. Ces recommandations
                                                                                    se situent plutôt dans une zone floue entre les connaissances
                                                                                    scientifiques et certaines suppositions. Cette insuffisance doit
                                                                                    être améliorée, premièrement afin de créer un niveau préven-
                                                                                    tif de santé et de sécurité professionnelle et, finalement, afin
                                                                                    d’augmenter l'efficacité des processus de travail.

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Physiologische Reaktionen von Herzschlagfrequenz und Blutdruck
           beim Kommissionieren in tiefer Kälte
           • Arbeitsphysiologische Feldstudie • Kältebeanspruchung • Herzschlagfrequenz • Blutdruck • Manuelle Lastenhandhabung

           Zusammenfassung                                                  starken Reaktionen mit einem Steady State selbst noch bei 140
                                                                            Schlägen/min waren dennoch kaum „Kältepulse“ extrahierbar,
           Im Gegensatz zu Hitzearbeit, die – bedingt durch technolo-       zumal die Arbeit mit erheblichen physischen Komponenten,
           gische und technisch-wirtschaftliche Veränderungen – in der      zusammen mit dem Tragen der ca. 5-6 kg schweren Kälte-
           letzten Zeit deutlich abgenommen hat, kommt Kältearbeit          schutzkleidung, bereits für die Erhöhungen verantwortlich
           beschäftigungspolitisch immer mehr Bedeutung zu, zumal der       gemacht werden muss. Die Ergebnisse verdeutlichen starke
           Verzehr von Tiefkühlkost mittlerweile recht populär geworden     interindividuelle Unterschiede sowohl im Ausgangsniveau
           ist. Das Lagern und „Kommissionieren“ von tiefgekühlten          der physiologischen Parameter als auch in den arbeits- bzw.
           Lebensmitteln konnte bislang nicht automatisiert werden und      kältebezogenen Reaktionen. Während das „Ansprechen“ bzw.
           bedingt deshalb den Einsatz des Menschen in Tiefkühlhäu-         die Reaktivität des Blutdrucks und der Herzschlagfrequenz
           sern bei konstanten Temperaturen von mindestens -24°C. Je        auf die Kältebelastung noch relativ gut reproduzierbar war,
           nach vorliegenden kälteklimatischen Parametern und erfor-        war die Ausgangslage dieser Größen nur bedingt stabil. In
           derlichen körperlichen Tätigkeiten kann selbst bei optimaler     Übereinstimmung mit andernorts berichteten Erkenntnissen
           Kälteschutzkleidung nur ein zeitlich begrenzter Aufenthalt bei   kann festgestellt werden, dass unabhängig von Kältearbeit
           diesen extremen Temperaturen mit mehr oder weniger langen        – bedingt z. B. durch inter- und intradianes physiologisches
           Aufwärmphasen in geeigneten nahe gelegenen Sozialräumen          „Rauschen“, selbst nur gering variierende Messbedingungen
           vorgesehen werden.                                               und haltungsbedingt unterschiedliche statisch/dynamische
                                                                            Belastungskomponenten – Schwankungen um ±10 mmHg und
           Abgesehen von einigen älteren Laborexperimenten gibt es          mehr bzw. ±10 Schläge/min keine Seltenheit sind. Pathologi-
           kaum Studien zu den Auswirkungen von Kältearbeit auf den         scher Bluthochdruck (Hypertonie) als zumindest potentielle
           Menschen bei realen Tätigkeiten. Somit sind auch geeigne-        Langzeitauswirkung aufgrund von repetitiver kältebedingter
           te und humanverträgliche Arbeits-Pausen-Regime bislang           peripherer Vasokonstriktion kann jedoch ohne eine Follow-
           arbeitswissenschaftlich wenig gesichert. Deshalb wurde           up-Studie nicht völlig ausgeschlossen werden.
           versucht – neben der Erhebung des subjektiven Empfindens
           von Arbeit in Kälte und ihren Auswirkungen auf den kör-
           perlichen Erlebensbereich an einem größeren Kollektiv – in       Praktische Relevanz
           arbeitsphysiologischen Felduntersuchungen die physische
           Beanspruchung zu objektivieren. Außer der Erfassung von          Zurzeit sind in Europa noch in Normen, Richtlinien und in
           Körperkern- und Hauttemperatur interessierten vor allem          Gesetzen zum Arbeitsschutz konkrete, den Anschein von
           die Auswirkungen der Kälteexposition auf die Herzfrequenz        hoher Genauigkeit erweckende Zahlenangaben aus Labor-
           und den Blutdruck. Dazu wurden an einer Gruppe von 7             untersuchungen zur Tolerabilität verschiedener Kältebe-
           männlichen und 5 weiblichen Arbeitspersonen kontinuierliche      lastungen und zur Gestaltung von Kälteschutzkleidung zu
           Registrierungen der Herzfrequenz über jeweils eine ganze         finden. Diese Empfehlungen und Vorgaben werden aber im
           Arbeitsschicht vorgenommen. Der systolische und diastolische     Schrifttum kontrovers diskutiert, weil der arbeitsmedizinische
           Blutdruck wurde diskontinuierlich unmittelbar nach und vor       und arbeitswissenschaftliche Erkenntnisstand in derartigen
           den Kältearbeitsphasen ermittelt. Das eingesetzte handelsübli-   Grenzbereichen von Belastung und Beanspruchung in einer
           che halbautomatische Blutdruckmessgerät gestattete auch die      Grauzone zwischen Wissen und Vermutung liegt. Dieses De-
           gleichzeitige punktuelle Messung der Pulsfrequenz.               fizit gilt es aufzuarbeiten, um für präventiven Arbeitsschutz
                                                                            zu sorgen und letztendlich auch die Arbeitsprozess-Effizienz
           Die Blutdruckwerte der kälteakklimatisierten Arbeitspersonen     zu steigern.
           lagen unmittelbar nach der Kälteexposition stets im oberen
           Normalbereich bzw. allenfalls (beim systolischen Wert) im
           Grenzwertbereich von 140-160 mmHg (systolisch) bzw. 90-
           95 mmHg (diastolisch). Im Mittel wurden über das Kollektiv
           Maximalwerte von 146±10 mmHg bzw. 85±7 mmHg bei Puls-
           frequenzen von 96±14 Schlägen/min gemessen. Die während
           der Kälteexposition kontinuierlich erfassten Herzfrequenz-
           Werte hoben sich zwar viel deutlicher von den Werten wäh-
           rend der Aufwärmphasen ab. Bei individuell unterschiedlich

           240       K. Kluth, H. Strasser                                                                              (62) 2008/4 Z. ARB. WISS.

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1         Introduction

           Due to technological and technical-
           economic changes, working in hot
           conditions has become much less
           frequent in the recent past. Contrary
           to that, employment in working in the
           cold has increased, especially since
           the consumption of frozen goods has
           become quite popular (cp. Figure 1). It
                                                                       Figure 2:       Commissioner on a horizontal order picker (ground conveyor) with frozen groceries in the cold
           has still not been possible to automate
                                                                                       store (-24°C)
           the storage and “commissioning” of
                                                                       Bild 2:         Kommissionierer auf einem Flurförderzeug mit Tiefkühlware im Tiefkühllager (-24°C)
           frozen groceries, and thus requires
                                                                       Illustration 2: Travailleur sur un chariot de manutention avec des produits surgelés dans l'entrepôt de
           the employment of human beings in
                                                                                       réfrigération (- 24°C)
           cold-storage depots at constant tem-
           peratures of -24°C and below. Even
           optimal cold-protective gear, however,
           allows only a limited stay at such ex-
           treme temperatures and, depending on
           the environmental exposure combined                         laboratory – e.g., Forsthoff (1983),                             in cold-storage depots in accordance
           with the required physical tasks, war-                      Griefahn (1995), Häcker (1989), and                              with work-physiological, organizatio-
           ming-up phases of varying duration                          Kleinöder (1988) – there are hardly                              nal, and legal requirements are based
           in suitable social rooms close-by are                       any studies that examined the effects                            on established ergonomic knowledge.
           necessary (cp. Osaki et al. 1998).                          of working in the cold on the human                              Therefore, this work-physiological
                                                                       body during real tasks (cp. Toshihara                            field study attempted to objectify the
           Aside from some older experiments                           et al. 1995). Thus, neither a suitable                           physical strain of work in a deep cold
           (cp. Adolph & Molnar 1946; Budd &                           and humane regime of work and rest                               environment.
           Warhaft 1966; Hellstrom et al. 1979)                        period nor instructions with respect to
           that were typically carried out in the                      the ergonomic design of workplaces

                                                                                                                                        1.1       Physiological effects while
                                                                                                                                                  working in the cold

                                                                                                                                        The evaluated workplace in a com-
                                                                                                                                        mercial cold-storage depot (cp. left
                                                                                                                                        part of Figure 2) met all current
                                                                                                                                        accident prevention regulations and,
                                                                                                                                        additionally, was designed according
                                                                                                                                        to requirements of the Occupational
                                                                                                                                        Health and Safety Act. Furthermore,
                                                                                                                                        the workplace did not require any fun-
                                                                                                                                        damental changes from an ergonomics
                                                                                                                                        perspective with respect to the topogra-
                                                                                                                                        phic layout, the technical equipment,
                                                                                                                                        or the work clothing. The storage area
                                                                                                                                        of the selected cold-storage depot con-
                                                                                                                                        sists of only one storage level. This is
                                                                                                                                        always the case when single items must
                                                                                                                                        be commissioned manually for smaller
                                                                                                                                        shops. In the case of commissioning
                                                                                                                                        goods on pallets for bulk purchasers,
           Figure 1:       International per-capita consumption of frozen groceries in 2006 (left chart) and in the last 20             the storage area consists of several
                           years in Germany (right chart; in kilogram, not including ice cream) (Deutsches Tiefkühlinstitut             storage levels. In both cases horizontal
                           2007)                                                                                                        order pickers, which are operated by
           Bild 1:         Internationaler Pro-Kopf-Verbrauch an gefrorenen Lebensmitteln in 2006 (linkes Diagramm)                     the commissioning staff (cp. right part
                           und in den letzten 20 Jahren in Deutschland (rechtes Diagramm; in Kilogramm, ohne Speise-                    of Figure 2), are used for transporting
                           eis) (Deutsches Tiefkühlinstitut 2007)                                                                       the goods.
           Illustration 1: Consommation au niveau international de produits surgelés par habitant en 2006 (diagramme
                           de gauche) et consommation par habitant au cours des 20 dernières années en Al-lemagne                       In spite of wearing protective gear and
                           (diagramme de droite, en kilogrammes, n’incluant pas les crèmes glacées) (Deutsches Tief-                    a generally suitable workplace design,
                           kühlinstitut 2007)                                                                                           working in temperatures below -20°C

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represents a heavy challenge to the                       response to the cold exposure were of                (1965) observed an increase, whereas
           body’s thermo-regulation to maintain                      special interest in this field study.                Anett and Watts (1960) as well as
           a constant body core temperature of                                                                            Budd and Warhaft (1966) registered
           approximately +37°C. Under thermally                                                                           a decrease of the heart rate. O’Hanlon
           neutral climate conditions, the human                     Heart rate                                           and Horvath (1970), in contrast, did
           body’s heat exchange with the environ-                                                                         not note any statistically significant
           ment is balanced. That is, taking into                    The heart rate serves as an indicator                alterations.
           account a – very limited – “buffer” that                  of physical strain on the whole body.
           is determined by the mass of the body                     The rate is more or less constant while              In the rare experimential tests that
           shell, the amount of heat energy that is                  working if the stress does not lead to               have been carried out so far and are
           produced, absorbed, and released is in                    fatigue. Only a continuous increase                  comparable to the conditions in the
           balance. In order to maintain the heat                    marks physical fatigue with stress                   cold-storage depot with respect to
           balance, potential heat losses can be                     above the endurance level (cp. Strasser              the exposure to the cold (especially
           compensated through various regulato-                     & Müller-Limmroth 1983).                             Forsthoff 1983) increase as well as
           ry mechanisms. The thermo-regulation                                                                           decrease of the heart rate have been
           at low temperatures occurs autono-                        Whereas heat strain leads to a some-                 noted. In the study carried out by
           mously through physiological mecha-                       times drastic increase of the heart rate             Müller-Arnecke and Hold (1999) the
           nisms, i.e., more or less pronounced                      (in case of vasodilatation in the body               heart rate decreased significantly by 3 x
           changes of heart rate, body core and                      periphery) for reasons of thermo-regu-               50 min during the test time at a constant
           skin surface temperature, oxygen con-                     lation (characterised by an increased                cold exposure. This decrease, however,
           sumption, and blood pressure.                             convective heat transport away from                  cannot be interpreted as a consequence
                                                                     the body core or the musculature and                 of the climate strain, but can rather be
           In addition to the ergonomic evalu-                       towards the skin as a cooling surface                explained with a certain decline of the
           ation of this special workplace and                       through the blood, in which case the                 intentional basic tension of the test
           the above-mentioned physiological                         heart is used as a circulating pump),                subjects known from laboratory tests
           parameters (cp. Figure 3), the effects                    statements on the strain of the circu-               for decades (cp. Strasser 1981). Yet,
           on the body core and skin surface tem-                    latory system when working at low                    the authors mentioned above do not
           perature (cp. Strasser & Kluth 2006) as                   temperatures are inconsistent. Adolph                interpret the specific climatic effect,
           well as heart rate and blood pressure in                  and Monar (1946) as well as Thauer                   which occurs at least when comparing
                                                                                                                          the heart rate profiles of the two tested
                                                                                                                          extreme values during the exposure
                                                                                                                          to the cold, that is -5°C and +21°C, a
                                                                                                                          systematic effect even if the increase
                                                                                                                          of the heart rate by 5 beats/min at -5°C
                                                                                                                          is not very extreme.

                                                                                                                          Blood pressure

                                                                                                                          Starting from the basal blood pressure
                                                                                                                          (the lowest value in the morning)
                                                                                                                          and the intermittently recorded blood
                                                                                                                          pressure, physiological reactions
                                                                                                                          in the form of substantial increases
                                                                                                                          indeed occur under static and dyna-
                                                                                                                          mic stress in addition to circadian
                                                                                                                          fluctuations. According to Barton &
                                                                                                                          Endholm (1969), Folk (1974), Steeg-
                                                                                                                          mann (1975), Toshihara et al. (1995a
                                                                                                                          & 1995b), and Ozaki et al. (1998 &
                                                                                                                          2001), there is a pronounced increase
                                                                                                                          in blood pressure relative to comfor-
                                                                                                                          table climatic conditions as a response
                                                                                                                          to cold exposure due to peripheral va-
                                                                                                                          soconstriction. Comparison measure-
                                                                                                                          ments of Forsthoff (1983) in resting as
           Figure 3:       Ergonomic evaluation of the working conditions and strain analysis of the employees during     well as in working showed increases in
                           the work in a cold store at approximately -24°C                                                blood pressure of up to 20 mmHg (sys-
           Bild 3:         Ergonomische Evaluierung der Arbeitsbedingungen und Beanspruchungsanalyse der Arbeits-         tolic) and 10 mmHg (diastolic). Thus,
                           personen bei der Arbeit im Tiefkühllager bei ca. -24°C                                         local and sudden cold stimuli cause a
           Illustration 3: Evaluation ergonomique des conditions de travail et analyse des astreintes du personnel        pronounced increase in blood pressure
                           pendant la durée du travail dans des entrepôts de réfrigération par approximativement -24° C   (cp. Hines & Brown 1995; Leblanc

           242       K. Kluth, H. Strasser                                                                                                      (62) 2008/4 Z. ARB. WISS.

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1975), albeit a considerably smaller        Table 1:        Characteristics of the employees, N=12
           magnitude occurs in persons who have        Tabelle 1:      Spezifische Angaben zu den untersuchten Arbeitspersonen, N=12
           been acclimatized to the cold.              Tableau 1:      Caractéristiques des employés, N=12

                                                                                                                                    Job Experience in the
                                                                                                           Age
                                                             Subject            Gender                                               Cold-storage Depot
                                                                                                         [Years]
                                                                                                                                          [Years]
                                                        I                   male                           25                                 2
           2         Methods                            II                  male                           23                                 2
                                                        III                 female                         31                                2.25
           The heart rate of 7 male and 5 female
                                                        IV                  female                         32                                0.25
           employees was continuously recorded
                                                        V                   male                           37                                 2
           over an entire work shift to allow an
                                                        VI                  male                           32                                 2
           assessment of the strain for the whole
                                                        VII                 male                           42                                0.75
           body. The employees ranged in age
           from 22 to 43 years, and their mean ex-      VIII                male                           28                                1.5
           perience on the job as commissioners         IX                  male                           22                                1.5
           was 1.4 years (cp. Table 1). Signal pre-     X                   female                         36                                 1
           amplifier units that were attached to the    XI                  female                         30                                1.5
           body and data loggers were used, which       XII                 female                         43                                0.25
           allowed the employees to move freely         šത േ ୢ                      -                  31.8±6.8                           1.4±0.7
           without being hooked up to a stationary      
           measuring device. Furthermore, the sys-
           tolic and diastolic blood pressure were
           discontinuously determined immediate-
           ly after and prior to the work phases in
           the low-temperature environment via a       commissioner’s horizontal order picker                       As a review of Figure 4 shows, the high-
           commercially available semi-automatic       (ground conveyor) are at the same level                      est weights that were moved per hour
           blood pressure monitor that uses the        and the boxes must therefore only be                         by male test subjects I and II (approx.
           oscillometric method and is certified       lifted and held briefly and then moved                       1900 kg/h and 1700 kg/h; cp. Figure
           according to 93/42/EWG.                     horizontally in a (favorable) upright                        4) also lead to the most strain on the
                                                       position, then despite the total weight                      circulatory system. Even despite heart
                                                       of several tons, the stress is certainly                     rates in test subject II around 140 beats/
                                                       not excessive, even for female emplo-                        min (cp. very top of Figure 5), how-
                                                       yees. If, however, the commissioners                         ever, no destabilization with continuous
           3         Results                           must mostly bend over to pick up                             increases of the heart rate are apparent.
                                                       boxes from the floor and lift them                           This can clearly be explained by the
           At the beginning of the field study, the    onto the horizontal order picker at or                       fact that the experienced employees
           weights of the goods that are handled       above shoulder level, even lightweight                       (with regular service in the cold-storage
           by a cold-storage commissioner during       boxes lead to strong physical strain.                        depot for over 2 years) developed an
           the course of a workday were analyzed.      The motion of the upper torso against                        appropriate technique and a work pace
           As can be seen in Figure 4, the weight      gravity can result in substantial “idle                      that is apparently suited to their physical
           of the handled pieces mainly falls into     power.” The “idle power” alone can                           condition and the required tasks in the
           the ranges from 5 to 7.5 kg (38 %) and      result in excessive stress since it can                      cold-storage depot. Additionally, as can
           7.5 to 10 kg (32 %). Pieces weighing        be a multiple of the “net power” (the                        be seen in the profile of test subject II
           from 2 to 5 kg made up 18 % of all the      weight of the moved pieces).                                 over the entire shift, the resting heart
           pieces handled. Pieces with a weight                                                                     rate was already relatively high (ap-
           in excess of 10 kg occurred with a                                                                       prox. 100 beats/min) during the several
           frequency of 8 % (5 % + 3 %). The                                                                        warming-up periods. This employee’s
           lightest piece weighed 2 kg, while the                                                                   reaction can thus be considered an ex-
           weight of the heaviest piece was 15 kg.     3.1     Heart rate profiles of the com-                      ception or “worst-case” scenario.
           The number of pieces that were moved                missioners
           per hour by the employees and their                                                                      The also rather high “tonnage” of the
           weights can be seen in Figure 4, too.       An estimate for the – ultimately rele-                       female employee XI (approx. 1800
           On average, the commissioners moved         vant – strain on the whole body can be                       kg/h; cp. Figure 4) allows a similar
           227 pieces with a mean total weight of      obtained via heart rate profiles. As long                    interpretation with respect to the effects
           1605 kg per hour.                           as the work-induced increases in the                         of strain (cp. Figure 5). The continuous
                                                       heart rate – typically up to approx. 35                      recording over the length of the shift
           The weight of the individual pieces         beats/min relative to the resting level                      (approx. 5½ hours) indicates that the
           and the “totaled” tonnages per shift,       while sitting – result in a “steady state“                   breaks allowed a complete recovery
           however, are not exact predictors for       over time, it can be assumed that the                        from the physically demanding work
           the strain on the employees. For ex-        work is tolerable with respect to the                        periods (with heart rates around 120
           ample, when the storage pallets and the     strain on the circulatory system.                            beats/min).

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climatic stress and commissioning
                                                                                                                                 itself is physically stressful work.
                                                                                                                                 However, the combination of the two
                                                                                                                                 kinds of stress is most likely beneficial
                                                                                                                                 with respect to the resulting strain. It
                                                                                                                                 appears more favorable, for examp-
                                                                                                                                 le, than commissioning work under
                                                                                                                                 climatic conditions above freezing at
                                                                                                                                 temperatures of approx. +24°C.

                                                                                                                                 The heart rate values were continuous-
                                                                                                                                 ly recorded during the cold exposure
                                                                                                                                 in order to objectify possible physio-
                                                                                                                                 logical short-term adaptations to the
                                                                                                                                 extreme cold. Based on established
                                                                                                                                 knowledge of physiological regulatory
                                                                                                                                 mechanisms, a useful vasoconstriction
                                                                                                                                 in the body’s periphery (in order to mi-
                                                                                                                                 nimize heat loss) and a possibly resul-
                                                                                                                                 ting specific, blood pressure-increasing
                                                                                                                                 effect can hypothetically be expected.
                                                                                                                                 Such an effect may cause the heart rate
                                                                                                                                 to increase. However, physical work has
                                                                                                                                 an intervening effect on the actuating
                                                                                                                                 elements of the circulatory system’s
                                                                                                                                 regulation. Additionally, because of the
                                                                                                                                 protective clothing that covers almost
                                                                                                                                 the entire body, the thermo-regulatory
                                                                                                                                 processes in response to the cold may
                                                                                                                                 no longer play a role. Instead, the pro-
                                                                                                                                 tective clothing’s additional weight of
           Figure 4:       Weight of the handled groceries per piece (top) and number of pieces and weight of the frozen         approx. 5 kg may be the cause of the in-
                           groceries, picked per hour by 10 of the 12 subjects in the cold storage (bottom)                      creases. As can be seen in the examples
           Bild 4:         Stückgewicht der zu kommissionierenden Lebensmittel (oben) sowie Anzahl und Gewicht der               in Figure 5, the measured values were
                           im Tiefkühllager von 10 der 12 Arbeitspersonen pro Stunde kommissionierten Ware (unten)               much more distinct from the values
           Illustration 4: Poids des produits alimentaires manipulés par lot (au-dessus), nombre de lots et poids des produits   during the warming-up phases. With
                           surgelés sélectionnés par heure et pour 10 à 12 sujets dans l’entrepôt réfrigéré (en dessous)         individually varying reactions, however,
                                                                                                                                 it was almost impossible to extract cold-
                                                                                                                                 related high heart rates.

                                                                                                                                 The weight of the cold protective
                                                                                                                                 clothing can be compared with that of
                                                                                                                                 heat protective clothing. Heavy heat
           The results of employee IV (cp. Figure                        physical strain in comparison to the                    protective clothes weighing between
           5) show that even relatively low tonna-                       previously mentioned results of em-                     5 and 6 kg (flame-retarding protective
           ges (less than 1200 kg/h; cp. Figure 4)                       ployee IV (cp. Figure 5). This profile                  clothing of a smelter with aluminium-
           can apparently lead to high strain on the                     in conjunction with the inconspicuous                   laminated smelter coat) show the desi-
           circulatory system under unfavorable                          results for the other subjects indicates                red protection against thermal radiation
           conditions. Of all the recordings, the                        that the combination of cold exposure                   in comparison to the basic clothes, but
           strain during the commissioning activity                      and commissioning is tolerable.                         they also have a significant increase in
           in this case is closest to being excessive.                                                                           strain on the heart rate – yielding an
           Interestingly, the noticeable increases                                                                               increase of about 10 beats/min simply
           in the heart rate over time and the peak                                                                              due to the weight of the clothes.
           levels in excess of 140 beats/min that in-                    3.2       Discussion of the heart rate
           deed suggest excessive strain occur in a                                profiles
           female employee with the least amount
           of experience in the cold-storage depot                       The relatively demanding physical task                  3.3    Blood pressure values prior to,
           (3 months at the time of the study).                          of moving boxes can thus typically be                          during, and after the cold expo-
                                                                         carried out even – or especially – at                          sure
           The total amount that was “handled”                           -24°C without extreme short-term
           by subject III (approx. 1750 kg; cp.                          strain if a proper technique is used.                   The normal value of the brachial blood
           Figure 4) results in relatively low                           Clearly, -24°C represents extreme                       pressure at rest at room temperature is

           244       K. Kluth, H. Strasser                                                                                                             (62) 2008/4 Z. ARB. WISS.

zfa4_2008.indb Abs1:244                                                                                                                                                 07.10.2008 20:04:19
to the cold. This last point became es-
                                                                                                                                     pecially clear during the blood pressure
                                                                                                                                     examination that was carried out several
                                                                                                                                     times during a work shift – i.e., prior
                                                                                                                                     to and after the leaving of the cold-
                                                                                                                                     storage depot – in this field study (cp.
                                                                                                                                     upper and middle part of Figure 6). The
                                                                                                                                     blood pressure values of the employees
                                                                                                                                     who have been acclimatized to the cold
                                                                                                                                     immediately following the strenuous
                                                                                                                                     commissioning work in the cold en-
                                                                                                                                     vironment were still within the upper
                                                                                                                                     range of what is considered normal or,
                                                                                                                                     in some cases, borderline hypertension
                                                                                                                                     (140-160 mmHg (systolic) and 90-95
                                                                                                                                     mmHg (diastolic)). The lower part
                                                                                                                                     of Figure 6 shows that only two test
                                                                                                                                     subjects exhibited systolic maximum
                                                                                                                                     values (employee I and II) and one test
                                                                                                                                     subject exhibited a diastolic maximum
                                                                                                                                     value (employee X) that is classified
                                                                                                                                     as hypertension. Averaged over all test
                                                                                                                                     subjects, maximum values of 146±10
                                                                                                                                     mmHg and 85±7 mmHg were measured
                                                                                                                                     at heart rates of 96±14 beats/min.

                                                                                                                                     3.4       Discussion of the blood pressure
                                                                                                                                               values

                                                                                                                                     Additional results, not shown here,
                                                                                                                                     point out distinct differences between
                                                                                                                                     individuals both in the base level of
                                                                                                                                     the physiological parameters and in
                                                                                                                                     the reactions to work and cold. While
                                                                                                                                     the reactivity of the blood pressure
                                                                                                                                     and the heart rate to the cold exposure
                                                                                                                                     could be reproduced rather well, the
           Figure 5:       "Heart rate"-time diagram of 4 commissioners based on several working periods in the cold
                                                                                                                                     initial level of these variables was
                           (-24°C) and warming-up breaks
                                                                                                                                     only conditionally stable. Consistent
           Bild 5:         Herzschlagfrequenzprofile (HSF) von 4 Arbeitspersonen, dargestellt über mehrere Arbeits-
                                                                                                                                     with the results of other studies, it
                           phasen bei -24°C und Aufwärmpausen
                                                                                                                                     was found that fluctuations of ±10
           Illustration 5: diagramme des fréquences cardiaques en fonction du temps pour 4 travailleurs, établi sur plu-
                                                                                                                                     mmHg (and more) and ±10 beats/min
                           sieurs périodes de travail dans le froid (-24° C) alternées à des pauses de réchauffement
                                                                                                                                     that are unrelated to working in the
                                                                                                                                     cold are not uncommon. Examples
                                                                                                                                     of possible reasons include inter-
                                                                                                                                     and intradian physiological “noise,”
                                                                                                                                     slightly varying measuring conditions,
                                                                                                                                     and differences in the static/ dynamic
           120 mmHg (systolic) over 80 mmHg                           gical hypertension (cp. Sinz & Witzler                         stress components related to posture.
           (diastolic). According to classification                   1993; Seibt & Scheuch o.J.).                                   Thus, the recorded differences in the
           criteria of the WHO (World Health                                                                                         intermittently recorded blood pressure
           Organization), blood pressure values                       In a cold working environment, Forst-                          both between and within individuals
           of up to 140 mmHg (systolic) over 90                       hoff (1983) could verify a pronounced                          can still be considered physiologically
           mmHg (diastolic) are still referred to as                  increase in blood pressure of up to 20                         inconspicuous. Yet, it is not possible to
           normotonia while values of 140 to 160                      mmHg (systolic) and 10 mmHg (dias-                             completely rule out pathological hyper-
           mmHg (systolic) and 90 to 95 mmHg                          tolic) relative to comfortable climatic                        tension as a potential long-term effect
           (diastolic) are called borderline hyper-                   conditions as a response to cold expo-                         of repetitive cold-related peripheral
           tension. Systolic values in excess of                      sure due to peripheral vasoconstriction,                       vasoconstriction without further stu-
           160 mmHg and diastolic values above                        albeit considerably smaller magnitude                          dies, especially since the participating
           95 mmHg are considered as patholo-                         in persons who have been acclimatized                          commissioners were only exposed to

           (62) 2008/4 Z. ARB. WISS.                                                         Physiological responses of heart rate and blood pressure to order-picking in deep cold      245

zfa4_2008.indb Abs1:245                                                                                                                                                               07.10.2008 20:04:19
Employees aged 45 and above will
                                                                                                                            in future form a growing part in the
                                                                                                                            companies even if the personnel po-
                                                                                                                            licy is aiming at releasing the older
                                                                                                                            and experienced employees into early
                                                                                                                            retirement or unemployment. The
                                                                                                                            companies, however, only barely ack-
                                                                                                                            nowledge the problem linked with this
                                                                                                                            demographic development, despite a
                                                                                                                            tangible lack of a qualified work.

                                                                                                                            In anthropocentric oriented ergonomics
                                                                                                                            there is an agreement on the stance that
                                                                                                                            older people are not necessarily less
                                                                                                                            efficient than younger ones. Their
                                                                                                                            competence is especially expressed in
                                                                                                                            terms of characteristics and abilities
                                                                                                                            such as reliability, experience, respon-
                                                                                                                            sibility, motivation, and commitment
                                                                                                                            and their health ultimately depends
                                                                                                                            on the work organisation during the
                                                                                                                            whole working life. So the companies
                                                                                                                            are to a certain extent also responsible
                                                                                                                            for their workers’ ability to work and
                                                                                                                            employability. This is especially true
                                                                                                                            for companies with certain conditions
                                                                                                                            of the working environment as working
                                                                                                                            at low temperatures. In this context,
                                                                                                                            occupational health and safety for
                                                                                                                            younger and older employees plays an
                                                                                                                            important role because health problems
                                                                                                                            have a decisive effect on the efficiency
                                                                                                                            of the work force and they normally
                                                                                                                            evolve slowly over many years. Deci-
           Figure 6:       Blood pressures and heart rates of two female commissioners (upper and middle chart),            sive causes are among other things the
                           maxima and minima of the systolic and diastolic readings of the blood pressures as well as       working environment such as extreme
                           simultaneously measured heart rates of all 12 commissioners (lower chart), based on discretely   climatic conditions at work. In order to
                           measured data prior to and after cold exposures                                                  make “working at low temperatures”
           Bild 6:         Stichpunktartige Messungen der Blutdruckwerte und Herzschlagfrequenzen von zwei                  more agreeable to an aging work force
                           weiblichen Arbeitspersonen (oberes und mittleres Diagramm), Maxima und Mittelwerte der           in the long run, closer attention has to
                           systolischen und diastolischen Blutdrücke sowie der zeitgleich erhobenen Pulsfrequenzen          be given to the combined parameters
                           von allen 12 Arbeitspersonen (unteres Diagramm), basierend auf Messwerten vor und nach           of age and cold.
                           Kälteexpositionen
           Illustration 6: Tension artérielle et fréquence cardiaque de deux femmes (diagramme supérieur et du milieu),
                           maxima et minima des lectures systoliques et diastoliques des tensions artérielles, ainsi        Acknowledgement
                           que des fréquences cardiaques mesurées simultanément sur chacun des douze travailleurs
                           (diagramme inférieur), basées sur des mesures avant et après exposition au froid                 Supported by the German Research
                                                                                                                            Foundation (Grant No. STR 392/5-1).

           the relevant work environment for a                        well as to a continuous decrease in the
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